William
Sadowski

Northwestern University
McCormick School of Engineering

Bachelor of Science in Mechanical Engineering
Classical Studies Minor

Cumulative GPA: 3.624/4.0

Oaks Christian High School

Top Ten Scholar
Scholar Athlete

Cumulative GPA: 4.70/4.0 (Honors / AP Bonus)

SyBridge Technologies — Itasca, IL

Project Engineer

• Managed technical application requirements for over $3 million of parts for CNC machining and sheet metal applications as the end-to-end owner, leveraging strong analytical and problem-solving skills to meet project milestones and objectives
• Interfaced with customers, external manufacturing partners, sales, and supply chain to perform Design for Manufacturability (DFM) analysis and support the production process for both prototype and high-volume opportunities
• Compiled properties for 50 materials and 20 finishes into a useful, extensive database to be leveraged by marketing and sales
• Conducted comprehensive technical part reviews and supplier capability assessments, facilitating efficient downstream production execution for on-demand manufacturing
• Advised cross-functional teams and customers on manufacturing methodologies for 3-axis, 5-axis, and lathe CNC machining applications, optimizing design for manufacturability and ensuring alignment with project objectives
• Analyzed customer CAD, 2D drawings, part lists, and other technical specs to evaluate manufacturability and scope of work
• Coordinated with costing team to integrate key application details/deviations into accurate manufacturing cost estimations
• Led internal investigations and supported corrective actions in response to customer complaints and product returns, ensuring continuous improvement in product quality and customer satisfaction
• Collaborated with internal and customer quality teams to define comprehensive inspection plans (including PPAP, FAI, and others), ensuring adherence to quality standards throughout the production process
• Supported internal continuous improvement initiatives, driving cost reduction and operational efficiencies within SOPs
• Demonstrated strong understanding of part drawing specifications, including complex GD&T and critical feature recognition, ensuring accurate interpretation and implementation in manufacturing processes

OSG USA — Besenville, IL

Manufacturing Engineer II

• Aided in the creation of $150 million of premium cutting tools for aerospace, automotive, energy, and other industries
• Implemented the use of both roughing and finishing wheels to cut plunge grinding cycle times of NP5 machines by 30%-50%
• Conducted process capability (CPK) studies to test the feasibility of outsourcing blank preparation of materials in order to increase new tool production and profit
• Programmed robot to automate the packaging and labeling process of completed tools to decrease lead time of manufacturing
• Developed custom tools and modifications to meet client expectations by translating requirements into CAD drawings
• Generated tool simulations to facilitate print creation and definition of specifications from manufacturing standpoint
• Applied material science and clever problem solving to CNC programming, manufacturing drawings, and production routing
• Interacted with other departments in process development and process improvement to increase production output while achieving the highest quality standards and exceeding customer expectations
• Created production routing and BOMs to direct and control production process from acquiring material to finished product
• Worked with quoting team to review product requirements and create drawings to support quote requests
• Established proof of concept with clients and made design recommendations to customers with input from application team
• Supported production team with manufacturing processes and inspection team by creating CNC inspection programs and used tool analyzer equipment to ensure all tools are within tolerance
• Assisted in the investigation and analysis of new materials, equipment, and engineering processes

Northwestern University — Evanston, IL

Undergraduate Research Assistant

• Utilized techniques of mechanistic data science and applied these concepts through the use of MATLAB and Python for engineering applications including additive manufacturing and medical imaging
• Developed deep learning tools to predict the surface roughness and fatigue life of additively manufactured Ti-6Al-4V parts from input parameters of the manufacturing process

Whole Foods Market — Thousand Oaks, CA

Grocery Team Member

• Gave every customer immediate and undivided attention, delighted the customers with excellent service and consistent, delicious food
• Stocked and replenished grocery, dairy, frozen, and bulk department shelves while maintaining overall grocery area cleanliness in a visually appealing manner

Northwestern Ultimate

Team Member

• Competed in practices and tournaments while bringing intensity, humility, and discipline to constantly lead and foster teammates
• Learned the importance of teamwork in sports while respecting all teammates, opponents, and the game

Northwestern University Marching Band

Alto Saxophone

• Attended rehearsals, learned music and drill, and produced unparalleled performances across the campus and country
• Developed leadership skills through mentoring others and aided in supporting the group’s unified success